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Battery Breaking Separation Unit

Battery Breaking Separation Unit

Technical Specifications (Customizable)

Capacity As per plant requirement
Operation Mode Automatic / Semi-Automatic
Separation Method Hydro-mechanical system
Construction Material Acid-resistant steel and alloys

A Battery Breaking Separation Unit (BBSU) is an advanced industrial system designed for the safe, efficient, and environmentally responsible processing of used lead-acid batteries.

The unit automates the breaking of batteries and separates lead, plastic, and electrolyte, enabling streamlined recycling operations while meeting pollution control and safety standards.

Key Features

  • Automatic Battery Feeding & Breaking: Ensures uniform crushing of used batteries with minimal manual intervention.
  • Efficient Material Separation: Accurately separates lead, plastic, and electrolyte for further processing or reuse.
  • Robust & Corrosion-Resistant Design: Built using heavy-duty materials to withstand acidic and abrasive operating conditions.
  • Environment-Friendly Operation: Designed to minimize lead dust emissions and acid spillage.
  • Low Maintenance & High Reliability: Engineered for continuous operation with reduced downtime.

Applications

  • Lead-acid battery recycling plants
  • Secondary lead smelting units
  • Battery waste management facilities
  • Environment-compliant recycling operations

Benefits of Battery Breaking Separation Unit

  • Improves recycling efficiency and recovery rate of lead and plastics
  • Enhances worker safety by eliminating manual battery breaking
  • Reduces environmental impact and supports regulatory compliance
  • Increases plant productivity through automation
  • Ensures consistent output quality for downstream refining processes

Process Overview

  • Used batteries are fed into the breaker unit
  • Batteries are crushed and broken safely
  • Lead, plastic, and electrolyte are separated using advanced separation mechanisms
  • Each output stream is directed for further treatment or reuse

Why Choose Our Battery Breaking Separation Unit?

Our Battery Breaking Separation Unit is engineered for maximum efficiency, safety, and environmental compliance.

With customized configurations and proven performance, it offers a reliable solution for modern lead recycling plants aiming for high recovery rates and sustainable operations.

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